Packging Products used for Safety and Security of Product or Packages in Transit.

Various materials are employed in packaging to safeguard packages while they are in transit. These materials are crucial for protecting the contents from damage and ensuring secure delivery. The need for these materials arises from the necessity to prevent harm to the items being shipped, whether from impacts, vibrations, or environmental factors, and to guarantee that they reach their destination in optimal condition.

Various packaging materials are selected based on the specific safety or security needs of a package. Below is a list of some of these materials, providing guidance to customers on which type to choose for their product to ensure it arrives in the best condition to the end user.

Corrugated Cardboard Boxes, Corrugated Sheets and Anti Slip Sheets: 

Corrugated Cardboard Boxes:  These are celebrated for their strength and durability, are the most commonly used packaging in various industries due to their ability to prevent product damage. These boxes, which include shipping and mailer boxes, are lightweight yet robust enough to safeguard contents. They find widespread use across numerous sectors, including food, retail, and shipping, for purposes like packaging, carton shipping, and product displays. Small and medium-sized businesses (SMBs) frequently choose these boxes for shipping their products and for moving purposes. In fact, there's hardly an industry that doesn't utilize corrugated cardboard boxes in some capacity, as nearly everything transported from one location to another is likely to be packaged in this versatile material. 

Corrugated Sheets: These are structured layers of cardboard or paperboard, featuring a central wavy layer nestled between two smooth layers. Employed extensively in packaging and shipping, they offer protection to products against harm. Corrugated sheets serve various purposes such as separators, barriers, or liners within boxes or on pallets.

Anti-Slip Sheets: Crafted from paperboard, corrugated fiberboard, or plastic, these sheets undergo a unique process or coating to enhance friction, ensuring items don't shift or skid during transit or storage. They are ideally placed as interlaying sheets among product stacks on pallets or as supportive pads for retail displays.

Advantages of Preferring Anti-Slip Sheets to Corrugated Sheets:

  • Enhanced Stability and Security of Loads
  • Minimized Product Harm and Reduction in Waste
  • Better Utilization of Storage and Shipping Expenses
  • Environmentally Conscious and Recyclable Option

Bubble Wrap: Bubble wrap, consisting of air trapped between two layers of polyethylene film, offers excellent cushioning for fragile items during transport. It's lightweight, pliable, and straightforward to use, providing superior protection against shocks, abrasion, scratches and vibration. This material is not only ideal for wrapping items but also for filling empty spaces in packages. Typically sold as rolls, bubble wrap is now also available in sheet form. When purchasing bubble wrap, it's important to understand the measurements:

  • Bubble Roll Size: The width of the roll is measured in inches, and the length is typically in feet. For example, "12" x 175 feet(3/16") indicates the roll is 12 inches wide and 175 feet long, with the bubble height denoted, such as 3/16".
  • Typical Bubble Sizes: These range from small to large, with the thickness and diameter of the bubbles corresponding to the level of protection needed:
    • 1/8-inch thick : Suitable for smaller items.
    • 3/16-inch thick, 3/8-inch diameter: The standard bubble size for medium weight items.
    • 5/16-inch thick, 1-inch diameter: Medium-size bubbles for filling voids and providing extra cushioning.
    • 1/2-inch thick, 1¼-inch diameter: Considered a large bubble, perfect for use as a void-fill material.

Choosing the correct type of bubble wrap depends on the specific needs of your package and the level of protection required during transit.

The table below organizes the different types of bubble wrap and their uses for easy reference, assisting in selecting the appropriate packaging

materials for various needs.



Type of Bubble Wrap

Description

Typical Use

General-Purpose Bubble Wrap

A versatile plastic film known for its protective qualities.

Suitable for most home items, particularly fragile and sensitive objects. Reusable and available in regular and heavy-duty grades.

Kraft Paper-Backed Bubble Wrap

Bubble wrap with one side covered in durable Kraft paper.

Protects delicate wooden surfaces and valuable furniture by allowing materials to breathe and preventing moisture accumulation.

Foam-Backed Bubble Wrap

Bubble wrap with a foam layer on one side.

Provides extra cushioning and surface protection for very delicate and expensive items, such as collectibles and antique furniture.

Self-Adhesive Bubble Wrap

Bubble wrap with an adhesive side that sticks without residue.

Ideal for items with irregular shapes or sensitive surfaces, such as glass, flat-screen TVs, and furniture, eliminating the need for tape.

Anti-Static Bubble Wrap

Bubble wrap with a coating to prevent static build-up.

Essential for packing electronics and components sensitive to electrostatic discharge, such as smartphones and laptops.

Environment-Friendly Bubble Wrap

Bubble wrap made from recycled plastic and designed to be oxo-degradable.

Provides standard protection with a reduced environmental impact, suitable for eco-conscious shipping needs.

Metal Bubble Wrap

Metalized film bubble wrap for ESD and physical damage protection.

Used for electronics and metal parts needing anti-static and anti-corrosion protection, like computer parts and precision tools.

Colored Bubble Rolls

Bubble wrap in various colors for organizational or branding purposes.

Used to differentiate product types during packing or to align with company branding during shipping.

 

Foam Packaging: Foam inserts provide a critical role in packaging by cushioning and protecting delicate items against shocks and vibrations during transit. These inserts can be tailored to fit the exact shape of the product, ensuring the item remains securely in place and reducing the risk of movement within the box. Foam packaging, available in various materials such as polyurethane(PU), polystyrene(PS), polyethylene(PE), and expanded polyethylene(EPE) foam, is chosen for its shock-absorbing properties, safeguarding contents from damage while being handled and transported.

Foam packaging materials come in a variety of forms, each crafted from different materials tailored to specific protective needs. Lightweight polystyrene is favored for its insulating properties, while durable polyurethane is prized for its cushioning abilities. Water-resistant polyethylene is chosen for its ability to shield against moisture. Here are several forms of foam packaging, along with their common uses:

 

Type of Foam Packaging

Material

Description

Common Uses

Foam Wrap Rolls

EPE/PE/PU

Versatile rolls of foam cuttable to required size.

Providing padding for larger items, protecting against transit damage.

Foam Tubing

PE/PU

Protective foam in a tubular shape.

Shielding long, delicate items such as glass or wood products.

Foam Grid

PE/PU

Customizable grid-patterned foam.

Securing oddly shaped items for shipping, such as artwork.

Foam Blocks

PE

Sturdy foam segments for item stabilization.

Bracing and protecting large furniture or smaller items in transit.

Foam Liners

PE

Contoured foam for shock absorption.

Lining boxes to prevent damage from impacts.

Foam Pouch

PE/PU

Bag-like foam packaging for fragile items.

Encasing items that need protection from scratches, such as jewelry.

Anti-Static Foam

PU

Foam that prevents static buildup.

Protecting electronic components from electrostatic discharge.

Foam Sheets

PE/PU

Ready-to-use pre-cut foam sheets.

Wrapping and interleaving breakables like collectibles and electronics.

Cross-Link Foam

PE

High density foam, excellent shock absorption properties.

Used for protecting electronic and precision instruments.

 

Air Pillows and Dunnage Bags: Air pillows and Dunnage Bags are an effective packaging solution that enhances the safety and efficiency of shipping. Here are their key attributes, summarized and reordered for succinctness:

  • Void-Filling Efficiency: By occupying empty box space, both ensure stability of 

contents during transit.

  • Reduced Material Waste: They immobilize products using less material, which minimizes packaging waste.
  • Lightweight Impact Protection: These inflatable bags provide a cushion against impacts without adding significant weight.
  • Recyclable and Reusable Material: Dunnage bags, designed for reusable purposes, consist of a dual-layer structure with an inner polyethylene (PE) bladder, akin to a balloon, and an outer layer for enhanced strength, made from materials like paper, PE, or polypropylene (PP). In a similar vein, air pillows are made from HDPE film, rendering them recyclable and contributing to environmental sustainability.
  • Space Conservation: When deflated, they take up only 1% of their expanded size, which is beneficial for storage.
  • Non-Abrasive Quality: The  bags and pillows gentle material safeguards items from scratches.
  • Customer-Friendly Unboxing: Their presence in packaging allows for a clutter-free and easy opening experience.
  • Easy Disposal: Air pillows and dunnage bags, known for their convenient disposal, should be discarded thoughtfully to prevent environmental harm. Avoid burning or ocean dumping to reduce pollution risks. These materials should be disposed of according to a ship's waste management protocol or at assigned landfills or incineration facilities.
  • Freight Cost Savings: Their negligible weight does not contribute to shipping costs.
  • Environmental Consideration: A more eco-friendly choice in void fill, reducing the ecological footprint of shipping materials.

In brief, air pillows offer a mix of product protection, material efficiency, and environmental consideration, making them an exemplary choice for modern shipping requirements.

Packing Peanuts: Packaging peanuts, typically made from polystyrene, are a popular choice for protecting products during shipping due to their lightweight nature. Although traditional polystyrene peanuts are effective, they have a long decomposition time. These packing materials come in various colors, adding to the appeal of the unboxing experience. In addition to the conventional Styrofoam variety, there are also biodegradable options available, which are crafted from starch-based materials.

 

Here's a table comparing traditional Styrofoam peanuts and biodegradable peanuts, highlighting their key characteristics and differences:

Feature

Styrofoam Peanuts

Biodegradable Peanuts

Material

Made of polystyrene, a type of plastic.

Often made from starch-based materials or other biodegradable compounds.

Environmental Impact

Non-biodegradable; takes a long time to decompose, contributing to environmental pollution.

Biodegradable; breaks down naturally, reducing environmental impact.

Decomposition

Can persist in landfills for centuries without breaking down.

Decomposes within a few weeks to months under the right conditions.

Safety for Wildlife

Can be harmful if ingested by wildlife or marine animals.

Generally non-toxic and safer for wildlife and the environment.

Recyclability

Difficult to recycle due to low economic value and collection challenges.

Often compostable, making them easier to dispose of responsibly.

Cost

Generally cheaper due to the low cost of polystyrene.

Can be more expensive due to the cost of biodegradable materials.

Use in Packaging

Effective for cushioning and protecting items during shipping.

Similarly effective for cushioning, with the added benefit of being eco-friendly.

Disposal Concerns

Disposal can contribute to plastic pollution; not easily compostable.

Easy to dispose of in an eco-friendly manner, such as composting.

 

Kraft Paper, Butcher Paper, Colored Paper, Tissue Paper, Crinkle Paper and Newspaper: Various types of packaging papers like Kraft, Butcher, Colored, Tissue, Crinkle and Newspaper  are available in both rolls and sheets, primarily used to wrap products for protection during transit. While not the most secure option due to potential movement inside the box, they are cost-effective for preventing breakage.

    • Kraft Paper: Eco-friendly and 100% biodegradable, made from long virgin maritime pine fibers. Decomposes quickly like tree leaves, and is recyclable and compostable unless chemically treated or bleached.
    • Butcher Paper: Specifically designed for wrapping raw meats and seafood, treated with chemicals for moisture resistance. This specialized treatment makes it more expensive than Kraft paper.
    • Colored Paper: Colored paper is popular for packaging due to its visual appeal, but it's not always the most eco-friendly choice because of the inks used in production. Its compostability and recyclability depend on the ink type; organic or soy-based inks lead to higher compostability, whereas metallic inks, heavy dyes, or chemical treatments reduce it. While most colored papers can be recycled, those with certain inks, heavy dyes, or lamination might not qualify for standard recycling processes.
    • Tissue Paper: Thin and commonly used for gift packaging, such as for jewelry. Lightweight and convenient for sophisticated packaging, but not ideal for fragile items. Both plain and printed tissue papers are environmentally friendly due to their decomposability, with printed versions being useful for brand promotion.
  • Crinkle Paper:  Shredded or crinkled paper serves as an effective and decorative filler for packaging. It not only adds a touch of visual appeal with its availability in various colors, including multi-colored mixes, but also provides essential cushioning for items within the package. This combination of aesthetics and functionality makes it an excellent choice for enhancing the unboxing experience.
  • Newspaper: Often used for non-food items like automotive and electronic products due to its lightweight nature and good absorbency. A cost-effective and eco-friendly alternative to Styrofoam, but less suitable for a professional packaging appearance.

Stretch Wrap, Strapping and Banding, Netting Wraps, Shrink Film, VCI (Volatile Corrosion Inhibitor) Paper or Film, Rust Inhibiting Films:

Below is the the table summarizing the characteristics for Stretch Wrap, Strapping and Banding, Netting Wraps, Shrink Film, and VCI (Volatile Corrosion Inhibitor) Paper or Film and Rust Inhibiting Films:

 

Material

Types

Uses

Environmental Impact

Cost

Stretch Wrap

Plastic film

Securing products on pallets, protection from damage, dust, moisture

Difficult to recycle, toxic when burned

Varies by type, thickness, width

Strapping/Banding

Steel, PET, PP

Reinforcing heavy boxes, securing items to pallets

Varies by type; Steel least eco-friendly, PET more eco-friendly, PP most eco-friendly but weak

Steel most expensive, PET cost-effective, PP cheapest

Netting Wraps

Plastic, Metal, Fabric

Bundling produce, protection and air circulation

Plastic least eco-friendly, Metal more durable, Fabric biodegradable

Varies by material type, thickness, quantity

Shrink Film

Biodegradable/Non-biodegradable polymers

Securing loads to pallets, protection from dust and moisture

Varies; some are eco-friendly, others release harmful chemicals

Between $100-$250 per roll, $0.10 to $0.79 per package

VCI Paper/Film

Biodegradable/Non-biodegradable polymers

Wrapping metal parts to prevent rust and corrosion

Varies; some are eco-friendly, others release harmful chemicals

Between $100-$250 per roll, $0.10 to $0.79 per package

Rust Inhibiting Films

Biodegradable/Non-biodegradable materials

Protecting metal parts, components, equipment during storage and shipment

Varies; some biodegradable, others release harmful chemicals

Between $100-$250 per roll, $0.10 to $0.79 per package

Adhesive Sealing Tape, Water-Resistant and Tamper-Evident Solutions, Fiber-Enhanced Water-Activated Tape:

  • Adhesive Sealing Tape: This is a robust and sticky tape designed for firmly closing and securing boxes. Widely utilized for sealing a variety of products, particularly boxes, this tape comes in an assortment of adhesive strengths, widths, lengths (measured in yards), thicknesses (measured in mil), colors, and unique features.
  • Water-Resistant and Tamper-Evident Solutions: These solutions encompass coatings or materials for boxes that resist water, enhancing their durability against moisture. Additionally, they include tamper-evident seals or tapes which are key for ensuring added security. A distinct feature is that if these seals are opened or tampered with, a residual security message is left behind on the sealed product. They are notably silent during unwinding, making them ideal for use in box-sealing machines.
  • Fiber-Enhanced Water-Activated Tape: A robust, fiber-strengthened tape that gains significant sturdiness upon being moistened with water. This type of tape is particularly effective for securely sealing heavier boxes, offering enhanced adhesive properties upon activation.

Edge Protectors: Corner or Edge Protectors, also known as Corner Boards, are protective devices designed to safeguard the corners and edges of boxes or products from damage during handling, storage, or shipping. They come in various materials and sizes to suit different objects:

 

Protector Type

Description

V-boards

Angular, sturdy protectors for boxy items

Flexible Rubber Protectors

Elastic, moldable patches for non-standard shapes

Steel Protectors

Robust, metallic channels for securing massive loads

Cardboard Edge Boards

Slim, lightweight protectors for fragile goods or pallet stability

Friction Pads

Abrasion-reducing, cushioning pads for round or tubular objects

 

Shockwatch Indicators, Temperature Monitoring Loggers, Pressure-Responsive Labels:

Shockwatch Indicators: These are specialized labels that visibly indicate if a parcel has experienced a drop or substantial impact while in transit. They're tamper-resistant, activated mechanically, and display a vivid red signal when the package endures forces above the label's threshold. Available in diverse sensitivities and hues, they serve as a deterrent against mishandling and aid in reducing costs associated with damage.

Temperature Monitoring Loggers: Essential for transporting perishable items, these tools track and log the internal temperature of a package during its journey. They're instrumental in ensuring the integrity and safety of temperature-sensitive products like food, pharmaceuticals, and biological specimens.

Pressure-Responsive Labels: These aren't traditional packing materials but play a pivotal role in conveying handling instructions. By applying pressure, these adhesive labels attach to various surfaces, offering essential information like "Fragile", "This Side Up", or "Keep Dry" to guarantee correct handling throughout the shipping process.

Poly Bags, Cushioned Envelopes, Metallic Foil Pouches, Tyvek Mailers and Covers:

Polyethylene Pouches (Poly Bags): Lightweight and pliable, these plastic pouches are perfect for enclosing non-delicate items like clothing, fabric goods, and small components.

Cushioned Envelopes: Envelopes designed with integrated cushioning, ideal for shipping smaller, moderately delicate goods such as books, media discs, or small trinkets.

Metallic Foil Pouches: Employed for encasing products that require shielding from light, moisture, or air, such as specific foodstuffs, chemicals, or electronic parts.

Tyvek Mailers and Covers: Composed of a strong, rip-resistant fabric, these are suitable for light but sensitive documents or objects needing safeguarding against moisture and particulate matter.

Silica Gel Sachets, Moisture-Absorbing Desiccant, Thermal Gel Packs, Thermal Insulator Liners:

Silica Gel Sachets: Utilized for soaking up moisture within packages, these sachets play a crucial role in shielding products from humidity-related damage.

Moisture-Absorbing Desiccants: Similar to silica gel, these packs are vital in managing the internal humidity of packaging, particularly essential for items sensitive to moisture levels.

Thermal Gel Packs: Designed for regulating temperature, these versatile packs can be adapted for either cooling or heating, crucial for maintaining the appropriate temperature of temperature-sensitive goods such as edibles or medicines.

Temperature-Maintaining Insulation Liners: Employed in the transportation of products sensitive to temperature variations, these liners are instrumental in preserving a stable thermal environment within the container.

Molded Fibrous Material: Crafted from repurposed paperboard, newsprint, or eco-friendly fibers like bamboo, bagasse, and reeds, this substance is employed in producing tailor-made, contoured packaging inserts. The characteristics and effectiveness of these molded pulp items are determined by various factors including the type and quality of the raw pulp, the extent of pulp processing, added substances, the design of the mold, conditions of material formation, pressing, drying, and finalizing techniques. Molded fiber packaging solutions are designed to be environmentally responsible throughout their lifecycle.

Drums, Containers, Pallets and Crates:

For the bulk transport of non-liquid products, Lightweight Fiber Drums are used. These cylindrical containers, made from fiberboard, offer a more lightweight and efficient option for the final stages of transport compared to traditional metal or plastic drums. Each of these packaging options plays a vital role at different stages of the shipping and storage process, collectively ensuring efficiency, safety, and sustainability in the handling of goods. Durable Plastic Containers, these robust and recyclable bins are excellent for the initial packing and transport of heavy or bulky items, designed to optimize space through efficient stacking.

In the logistics process, Sturdy Wooden Pallets and Crates are fundamental for safely moving large and heavy items, providing extra protection and being a standard due to their robustness. Following them, Robust Metal Crates are essential, particularly for securing valuable, heavy, or fragile equipment, known for their exceptional durability and security.